10 Common RYOBI Power Tool Issues and How to Fix Them

RYOBI power tools are popular for both DIY enthusiasts and professionals due to their affordability, wide range, and compatibility with the ONE+ battery system. However, like all power tools, they can run into problems. 

Knowing how to identify and fix these common issues can save time, money, and frustration. Make sure to browse RYOBI Support Australia first-hand. Below are 10 frequent RYOBI power tool problems and practical solutions to help you get back to work quickly.

Battery Not Charging

Problem: The most common issue is a RYOBI battery that won’t charge.
Fix:

• Check the battery terminals for dust or corrosion and clean with a dry cloth.
  
• Try a different charger to rule out charger failure.
  
• Ensure the battery isn’t too hot or cold – lithium-ion batteries won’t charge outside the 5°C–40°C range.
  
• If the battery is completely dead, some users have revived it by jump-starting it with a fully charged battery of the same voltage, but this should be done with caution.
  

Power Tool Won’t Start

Problem: Your drill, saw, or other tool won’t turn on at all.
Fix:

• Make sure the battery is fully charged and securely connected.
  
• Inspect for any loose wires or damage to the trigger switch.
  
• Check the motor brushes – if worn, they’ll need replacing.
  
• For corded tools, check the power cord for any frays or cuts.
  

Overheating

Problem: The tool gets too hot to touch during use.
Fix:

• Avoid overloading the tool or using it continuously without breaks.
  
• Clean the tool’s vents to ensure proper airflow.
  
• If internal components are hot to the touch, give it time to cool and don’t store it in direct sunlight.
  

Unusual Noises

Problem: Grinding, clicking, or whining sounds when operating.
Fix:

• This could be due to worn bearings, stripped gears, or a misaligned motor shaft.
  
• Disassemble the tool carefully and inspect moving parts.
  
• Replace any damaged or excessively worn components.
  

Chuck Won’t Tighten (Drills/Drivers)

Problem: The chuck spins but doesn’t hold bits securely.
Fix:

• Clean the chuck and make sure no debris is preventing it from tightening.
  
• Use a chuck key (if applicable) or hand-tighten securely.
  
• If damaged, consider replacing the chuck mechanism.
  

Loss of Power Under Load

Problem: The tool starts but slows down or stops under pressure.
Fix:

• This is often caused by a weak battery or worn motor brushes.
  
• Try a new or fully charged battery.
  
• Inspect the brushes and motor – replace brushes if they are worn down.
  

Trigger Sticking or Not Responding

Problem: The trigger feels stuck or doesn’t activate the tool.
Fix:

• Check for dust or debris around the trigger mechanism.
  
• Spray compressed air or use a soft brush to clean it out.
  
• If the internal switch is faulty, replacing the switch may be necessary.
  

LED Light Not Working

Problem: On tools equipped with LED work lights, sometimes the light doesn’t turn on.
Fix:

• Confirm the battery is charged – some models don’t power the light if the battery is too low.
  
• Inspect the internal wiring for damage.
  
• If the LED itself is burnt out, it may require a replacement part or soldering in a new LED.
  

Battery Gets Stuck in the Tool

Problem: The battery won’t release from the tool.
Fix:

• Wiggle the battery gently while pressing the release buttons.
  
• Check for any swelling in the battery pack (stop using it immediately if swollen).
  
• Clean the battery rails and locking tabs to remove gunk or dust.
  

Tool Shuts Off Suddenly

Problem: The tool turns off mid-operation without warning.
Fix:

• Overheating or battery protection mode may be to blame – allow both battery and tool to cool down.
  
• Make sure the battery terminals are clean and making solid contact.
  
• For cordless tools, check if the battery pack is faulty or near the end of its life.

Final Thoughts

RYOBI tools are built for convenience, but like all machinery, regular maintenance and proper use are key to longevity. Always refer to your tool’s manual for specific troubleshooting and repair advice, and don’t hesitate to contact RYOBI support for warranty-covered issues.